I-diaphragm compressor—ngamanye amaxesha ebizwa ngokuba yi-membrane compressor—luhlobo lwe-positive displacement compressor eyenzelwe ukucinezela iigesi ukuya kuxinzelelo oluphezulu ngaphandle kokudibana phakathi kwegesi kunye neoyile yokuthambisa. Oku kuyenza ibe lukhetho olubalulekileyo kumashishini apho ubumsulwa begesi bungenakonakaliswa.

Injani iIsixinizeli seDiaphragmImisebenzi

Embindini wayo, i-diaphragm compressor isebenzisa i-diaphragm eguquguqukayo ehambahamba ngaphakathi kwigumbi lokucinezela. I-diaphragm idla ngokwenziwa ngezinto zesinyithi ezinamandla aphezulu—ezifana nentsimbi engagqwaliyo okanye ii-alloys ezikhethekileyo—kwaye iqhutywa yinkqubo ye-hydraulic endaweni yokunxibelelana ngqo noomatshini.

Umjikelo woxinzelelo usebenza ngamanqanaba amathathu. Okokuqala, ioyile ye-hydraulic ipompelwa ngasemva kwe-diaphragm, iyityhalela phambili iye kwigumbi legesi. Oku kucinezela igesi ebambeke ngaphakathi. Ekupheleni kokubetha, uxinzelelo kwigumbi legesi lunyanzela i-diaphragm ukuba ibuyele umva, itsale igesi entsha nge-valve yokungena. Igesi ecinezelweyo emva koko ikhutshwa nge-valve yokuphuma. Lo mjikelo uphindaphinda rhoqo, uvelisa umsinga ozinzileyo wegesi engenawo amafutha, enoxinzelelo oluphezulu.

Ngenxa yokuba i-diaphragm idala uphawu olungenamoya phakathi kwegumbi legesi kunye nenkqubo ye-hydraulic, akukho mngcipheko wokungcola kweoyile. Olu yilo lukwasusa ukuvuza kwangaphandle, okubaluleke kakhulu xa kusingathwa iigesi ezinobungozi okanye ezicocekileyo kakhulu.

Izinto eziphambili

I-diaphragm compressor nganye ixhomekeke kwizinto ezimbalwa ezibalulekileyo ezisebenza kakuhle. I-diaphragm ngokwayo yintliziyo yomatshini, kwaye izinto zayo, ubukhulu bayo, kunye neprofayili yayo zenzelwe iimfuno ezithile zegesi kunye noxinzelelo. Inkqubo ye-hydraulic inika amandla okuqhuba, ngelixa inkqubo yevalvu eyenziwe ngokuchanekileyo ilawula ukungena kunye nokukhupha igesi. Inkqubo yokupholisa ethembekileyo ikwabalulekile ekulawuleni ubushushu obuveliswayo ngexesha lokusebenza koxinzelelo oluphezulu.

Ngaba i-Diaphragm Compressor ifana ne-Membrane Compressor?

Kwiimeko ezininzi, amagama athi “i-diaphragm compressor” kunye nelithi “i-membrane compressor” asetyenziswa ngokutshintshana. Omabini abhekisa kumgaqo ofanayo wokusebenza—ukusebenzisa umqobo oguquguqukayo ukwahlula igesi kwindlela yokuqhuba. Igama elithi “i-membrane compressor” liqheleke kakhulu kwiimarike ezithile zaseYurophu naseAsia, kodwa ubuchwepheshe obusisiseko buyafana.

Iingenelo eziphambili

Eyona nzuzo ibalulekileyo ye-diaphragm compressor kukuba ikwazi ukuhambisa igesi ecinezelweyo engenawo ioyile ngokupheleleyo, engenangcoliseko. Oku kwenza ukuba ibe lolona khetho lukhethwayo lokuphatha iigesi ezicocekileyo kakhulu ezifana ne-hydrogen, i-helium, ioksijini, kunye ne-nitrogen, apho nokuba zimbalwa iioyile ezinokubangela iingxaki zenkqubo okanye iingozi zokhuseleko.

Ii-compressor ze-diaphragm zikwabonelela ngamandla oxinzelelo agqwesileyo, ngokuqhelekileyo zifikelela kuxinzelelo lokukhupha olufikelela kumakhulu aliqela eebha. Uyilo lwazo oluvaliweyo luthetha ukuba zinokusingatha ngokukhuselekileyo iigesi ezinobuthi, ezinokutsha, okanye ezirhabaxa ezinokubangela iingozi kwi-compressor eqhelekileyo.

Iimfuno zolondolozo zihlala ziphantsi kunezo ze-compressors zohlobo lwe-piston kuba akukho zindandatho ze-piston okanye izitywina zokupakisha ezigugileyo eludongeni lwesilinda.

Izicelo eziqhelekileyo

Ngenxa yokusebenza kwazo okucocekileyo kunye nokukwazi kwazo ukumelana noxinzelelo oluphezulu, ii-diaphragm compressors zisetyenziswa kakhulu kumashishini amaninzi. Zicinezela i-hydrogen kwiinkqubo zeeseli zamafutha kunye nokugcinwa kwamandla, zibonelela ngeoksijini kwizicelo zonyango nakwimizi-mveliso, zisingatha iigesi ezikhethekileyo kwimveliso ye-semiconductor, kwaye zicubungula igesi yendalo kwizikhululo zokuzalisa i-CNG.

Ukusebenza noMboneleli Onamava

Xa ukhetha i-diaphragm compressor, kubalulekile ukusebenzisana nomenzi onolwazi olunzulu ngobunjineli kunye nokukwazi ukwenza izisombululo ngokwezifiso kwiimfuno zakho zenkqubo ethile. UHuayan ebeyila kwaye esenza ii-compressor zoshishino kangangeminyaka engamashumi amahlanu. I-diaphragm compressor nganye iyilwe kwaye yakhiwe ngaphakathi kwisakhiwo esingama-91,000-square-meter eTshayina, ngenkxaso epheleleyo yokulinganisa uxinzelelo oluqhelekileyo, izixhobo, kunye noqwalaselo. Ngeepatenti ezingaphezu kweshumi zokuvelisa kunye nerekhodi yokuthumela kwamanye amazwe kumazwe angaphezu kwamashumi amahlanu, iHuayan izisa amava asebenzayo, aqinisekisiweyo kwintsimi kuyo yonke iprojekthi.

To discuss your compression needs or request a custom solution, contact Huayan at Mail@huayanmail.com or call  +86 15150006570. Our engineering team is ready to support your project.

Ii-5 eziphambili zokusetyenziswa kwe-nitrogen compressors kwimizi-mveliso

I-nitrogen yenye yeegesi ezisetyenziswa kakhulu kwimizi-mveliso ehlabathini, kwaye ucinezelo lwayo olusebenzayo luyimfuneko ebalulekileyo kumacandelo amaninzi. I-nitrogen compressor—ekwabizwa ngokuba yi-N₂ compressor—ithatha igesi ye-nitrogen kumthombo ofana neyunithi yokwahlula umoya okanye i-PSA nitrogen generator ize iyinyuse iye kuxinzelelo olufunekayo lokugcina, ukuthutha, okanye ukusetyenziswa kwenkqubo.

Kutheni iNitrogen Compression ibalulekile

I-nitrogen ixatyiswa ngenxa yeempawu zayo zokungangenisi. Ayisebenzi kwizinto ezininzi, nto leyo eyenza ukuba ilungele ukugqunywa, ukuhlanjwa, kunye nokuxinwa. Ukucinezela i-nitrogen kuvumela izixhobo ukuba zigcine igesi ngokufanelekileyo kwiisilinda ezinoxinzelelo oluphezulu okanye kwiitreyila zeetyhubhu kwaye ziyihambise ngoxinzelelo oluchanekileyo olufunekayo kwisicelo ngasinye.

Apha ngezantsi kukho ezintlanu zezona zinto zibalulekileyo ezisetyenziswa kwimizi-mveliso apho ii-compressor ze-nitrogen zidlala indima ephambili.

Isicelo 1 — Ishishini leoyile negesi

Kwimisebenzi yeoyile negesi, i-nitrogen ecinezelweyo ibalulekile ekucoceni imibhobho, ukuvavanya uxinzelelo, kunye nokuvuselela imithombo. Ngaphambi kokuba kuqaliswe umbhobho omtsha okanye kwenziwe ulondolozo kwimibhobho esele ikho, abaqhubi kufuneka bacoce umgca ngegesi engasebenziyo ukuze kususwe iintsalela ezinokutsha okanye ezisabelayo. I-nitrogen yigesi ekhethwayo kulo msebenzi, kwaye ii-compressors ze-N₂ ezinoxinzelelo oluphezulu zibonelela ngemithamo kunye noxinzelelo olufunekayo ukuze kucocwe iikhilomitha zemibhobho ngokukhuselekileyo nangokufanelekileyo.

Isicelo 2 — Ukwenziwa kwee-Elektroniki kunye neeSemiconductor

Ishishini le-elektroniki lifuna iindawo ezicocekileyo kakhulu. I-nitrogen isetyenziselwa ukudala i-atmospheres engasebenzi kakuhle kwiimashini zokudibanisa kunye nezokudibanisa amaza, ithintela i-oxidation yeebhodi zesekethe kunye nezinto. Kwimveliso ye-semiconductor, i-nitrogen ecocekileyo kakhulu ihlanza amagumbi kunye neegesi zokuthwala. I-compressor ye-N2 ethembekileyo iqinisekisa ukunikezelwa okuqhubekayo kuxinzelelo oluzinzileyo, olubalulekileyo ekugcineni umgangatho wemveliso.

Isicelo 3 — Ukupakishwa kokutya neziphuzo

I-nitrogen isetyenziswa kakhulu kwiipakethe ezilungisiweyo zomoya ukuze kwandiswe ubomi bokutya neziselo. Ngokuhlanjwa kweepakethe ezine-nitrogen, abavelisi basusa ioksijini ebinokubangela ukonakala. I-nitrogen ecinezelweyo ikwasetyenziswa ekuvelisweni kwekofu ye-nitro kunye nebhiya, apho idala uvakalelo oluthambileyo emlonyeni kunye nentloko ekhrimu. I-nitrogen compressor ecocekileyo, engenawo amafutha ibalulekile apha ukugcina imigangatho yobunyulu bomgangatho wokutya.

Isicelo 4 — Imveliso yeekhemikhali kunye neyeza

Iifektri zeekhemikhali kunye nabavelisi bamayeza basebenzisa i-nitrogen ukugcina iitanki zokugcina kunye nee-reactors, ukuthintela ukungena kwe-oxidation engafunekiyo okanye ukufuma. I-nitrogen ecinezelweyo ikwasetyenziselwa ukudlulisa ulwelo oluvuthayo okanye olunobuthathaka ukusuka kwesinye isitsha ukuya kwesinye phantsi koxinzelelo, ukuphelisa umngcipheko wokutsha okuvela kwiimpompo zoomatshini. Kwezi meko, i-compressor kufuneka inikeze uxinzelelo oluqhubekayo kwaye isebenze ngokuthembekileyo ngexesha elincinci lokungasebenzi.

Isicelo 5 — Unyango lobushushu besinyithi

Xa kunyangwa ngobushushu iintsimbi—ezifana nokutsalwa kwesinyithi, ukuthungwa kwesinyithi, kunye nokuqina—i-nitrogen isetyenziswa njengendawo ekhuselayo ukuthintela i-oxidation kunye ne-decarburization kumaqondo obushushu aphezulu. Igesi kufuneka icinezelwe kwaye ihanjiswe ngamaqondo okuhamba achanekileyo ukugcina umoya ofunekayo wesithando. I-compressor ye-N2 eyakhelwe ukuthembeka okuphezulu kunye nolawulo oluthambileyo loxinzelelo ibalulekile ekufezekiseni iziphumo ezihambelanayo ze-metallurgical.

Izisombululo zeCompressor yeNitrogen ezenziwe ngokwezifiso

Yonke into esetyenziswayo ineemfuno zayo zoxinzelelo, ukuhamba, kunye nobunyulu, kwaye izixhobo ezisetyenziswa rhoqo azihlali zilungele. UHuayan ebeyila kwaye evelisa iicompressor zoshishino kangangeminyaka engaphezu kwamashumi amahlanu. Ngobuchule bophando nophuhliso oluzimeleyo kunye nesakhiwo esigubungela ngaphezulu kweemitha zesikwere ezingama-91,000, inkampani inikezela ngezisombululo ze-nitrogen compressor ezenzelwe wena ngokupheleleyo—kubandakanya ukukhetha uhlobo lwecompressor, izixhobo, ukulinganiswa koxinzelelo, kunye noqwalaselo lolawulo—ukuze zihambelane neemfuno ezithile zenkqubo.

Whether you are upgrading an existing system or designing a new plant, Huayan’s engineering team can help you select or custom-build the right N2 compressor for your application. To discuss your requirements, contact us at Mail@huayanmail.com or call +86 15150006570.